Daminɛ kuma
Bi baarakɛyɔrɔw la-k’a ta sɛnɛfɛnw pakew la ka taa a bila furakɛlisow la ani fɛnw laseginyɔrɔw la-teliya ni tiɲɛni ye nafa sɔrɔli motɛri fila ye. Jagofɛnw bɛ tɛmɛ fɛn dilanni siraw fɛ ni teliya ye min bɛ se ka wuli, yɔrɔ min na, fɛn kelen-kelen ba caman ka kan ka sɛgɛsɛgɛ, ka tila tila-tila, ka tila ka fara ɲɔgɔn kan miniti kelen-kelen bɛɛ la. Nin sigida in min kɔnɔna na, a ka ca kosɛbɛ, o yɔrɔ dafalen na, o ye otomatiki ye min bɛ wele ko Grading Sorting Machine. Nin fɛɛrɛ kɔrɔlen ninnu bɛ baara kɛ i n’a fɔ jogoɲumanya da kɔlɔsibaga labanw, u bɛ baara kɛ ni ɔridinatɛri yeli ye min bɛ ɲɛfɔli kɛ kosɛbɛ, spektrografi sɛgɛsɛgɛli, fiɲɛbɔli caman-frequence, ani porogaramuw algorisimu gɛlɛnw faralen ɲɔgɔn kan kosɛbɛ walasa ka a jira ko fɛn jɛlenw dɔrɔn de bɛ se ka se feerekɛla ma.
Nka, gɛlɛya yɛrɛ min b’a to o masinw nafa ka bon, o fana b’a to u bɛ se ka baara tiɲɛ. Ikomi sɛgɛsɛgɛlikɛlan sigilen bɛ masinw, ɲɛnayeli, kuran ani fiɲɛ dɔnniyaw ka ɲɔgɔn sɔrɔyɔrɔ la, ni dɛsɛ kɛra sub-sisɛti kelen o kelen na, o bɛ se ka izini duguma bɛɛ bila sɔgɔli jɔli la. Baara jɔli waati min ma labɛn, o tɛ fɛnw cilenw bila kɔfɛ dɔrɔn; a bɛ se ka kɛ sababu ye ka sɛnɛfɛnw sɔrɔ minnu bɛ tiɲɛ kosɛbɛ, olu ka toli, ka kɛ sababu ye ka baarakɛlaw ka gɛlɛyabaw lase u ma, ka kɛ sababu ye ka wariko bɔnɛba lase mɔgɔ ma. Ka dɔnniya gɛlɛn, jɔnjɔn sɔrɔ filiw danfaralenw kan minnu bɛ kɛ tuma caman na, ka faamuyali sɔrɔ mun na u bɛ kɛ, ani ka gɛlɛyaw ɲɛnabɔcogo kɔrɔw dɔn, o ye seko jɔnjɔn ye izini injiniyɛriw bolo, ladonni fɛɛrɛtigiw fɛ, ani jagokɛlaw bolo minnu b’a fɛ ka baara kɛcogo ɲuman sabati ani ka fɛn dilannenw saniya dafalen mara.
Optique ani Vision System Baarakɛbaliya
Optique sorting array (sɔrɔ-yɔrɔ) suguya o suguya "sugunɛ" ye a ka yeli-cogo ye. Ni masin tɛ se ka fɛn dilannen ye ka jɛya, a tɛ se ka jatebɔ tigitigiw kɛ. Ɲɛnayeli koɲɛw bɛ gɛlɛyaw cɛma minnu ka teli ka sɔrɔ izini duguma, nka u ma sɛgɛsɛgɛ cogo jugu la.
Ban nkalontigɛlenw ani Calibration Drift
Gɛlɛya minnu bɛ mɔgɔ dusu tiɲɛ kosɛbɛ, olu dɔ la kelen bɛ sɔrɔ ni masin dɔ y’a daminɛ ka ban fɛnw na minnu ka fisa, minnu ka bon, walima minnu ka bon, walima a kɔfɛ, ka a to fiɲɛ ɲɛnamaw ka sɛgɛn ka don baji saniyalen kɔnɔ. O ko in bɛ sɔrɔ tuma caman na ni calibration drift ye. Baarakɛcogo janyalenw kɔnɔ, basigi sigicogo minnu bɛ kulɛriw dantigɛli, jateminɛ kɛcogo, ani bonya muɲuli fɔ, olu bɛ se ka sɛgɛn dɔɔnin dɔɔnin.
Walasa k’o gɛlɛya ɲɛnabɔ, baarakɛlaw ka kan ka kɔkanna jateminɛw kɛ tuma bɛɛ ni sariyasɛbɛn kɛrɛnkɛrɛnnenw ye minnu dira a dilabaga fɛ. Ni drift bɛ kɛ teliya la shift kelen kɔnɔ, a ka c’a la, a bɛ a jira ko ambient light sensor dɛsɛlen don walima software profile fili dɔ min bɛ a ɲini ka hard reset kɛ izini reference parameters kan.
Lensɛri nɔgɔli ani buguri dalajɛli
Sorting machines bɛ baara kɛ sigidaw la minnu bɛ ɲangi u yɛrɛ la. Sɛnɛyɔrɔw bɛ sankaba belebelebaw bɔ, n’o ye buguri fɛnɲɛnamaw, dugukolo fɛnɲɛnamafagalanw, ani jiriw ji nɔrɔlenw ye, k’a sɔrɔ jiri minnu bɛ fɛnw lasegin u cogo kɔrɔ la, olu bɛ mikroplastikiw ni kemikɛli tolenw wuli. Ni buguri finman dɔ sigilen bɛ lakana galasi kan min bɛ kamera teliyalenw walima NIR (Near-Infrared) sensɛriw lakana, masin ka yeli bɛ kɛ fɛn ye min tɛ jɛya. Ɔridinatɛri yeli porogaramu bɛ nin sigida nɔgɔ in jate i n’a fɔ nafamafɛn min bɛ to senna fɛnw tɛmɛnenw kan, o bɛ kɛ sababu ye ka ejector tasumaw wuli minnu tɛ -dabila.
Banakunbɛn gɛlɛyaw ɲɛnabɔli bɛ saniya waati bolodacogo gɛlɛn de wajibiya. Ka finɛtiriw ko ni mikrofiyɛri finiw ye ani saniya fura kɛrɛnkɛrɛnnenw minnu tɛ -yɔrɔ la, olu ka kan ka don don o don baarakɛcogo sariyaw kɔnɔ. Sɛgɛsɛgɛli sira kɔrɔlen caman bɛ fiɲɛ-fiyɛlan otomatikiw don u kɔnɔ minnu bɛ lensɛriw fiyɛ ka saniya waati latigɛlenw na, wa o buguri kɛlɛli siraw ka kan ka lajɛ don o don walasa u jɛlen don ani u bɛ baara kɛ.
Yeelen Array Tiɲɛni
Kamera minnu bɛ teliya kosɛbɛ-, olu bɛ yeelen jɛlenba de wajibiya, min bɛ kɛ cogo dafalen na, walasa ka fɛnw ja jɛlenw ta minnu bɛ taa ni mɛtɛrɛ ye segin kɔnɔ. Bi sɛgɛsɛgɛlikɛlaw bɛ u jigi da LED walima halojeni yeelenbɔlanw kan minnu ka gɛlɛn-. Waati tɛmɛnen kɔfɛ, LED diode kelen-kelen bɛɛ bɛ se ka jeni, walima balasi min bɛ yeelenbɔlanw boli, o bɛ se ka daminɛ ka tiɲɛ, ka kɛ sababu ye ka sɔgɔsɔgɔninjɛ nɔgɔlen, min ka bon-frequency caman, hadamaden ɲɛ tɛ min ye nka a bɛ kamera digitɛri sensɛri tiɲɛ kosɛbɛ.
O yeelen bɔnɛ bɛ biɲɛ dilannenw bila fɛn dilannenw tɛmɛsira kan, masin bɛ minnu kɔrɔ fɔ cogo jugu la ko sanfɛla nɔgɔw, nɔgɔw walima toli. Fɛɛrɛtigiw ka kan ka baara kɛ ni sɛgɛsɛgɛli porogaramuw ye walasa ka lux bɔli ni kɔnɔna yeelenbɔyɔrɔw ka kelenya kɔlɔsi, ka yeelenbɔlanw falen minnu bɛ ka ban kabini tuma jan sani u ka jigin baarakɛcogo dancɛ jukɔrɔ.
Fiɲɛ ni bɔli fɛɛrɛ dɛsɛw
Ni ɲɛnayelikɛlanw ye fiɲɛ dɔ dɔn dɔrɔn, masin bɛ a jigi da fiɲɛbɔlan dɔ kan-a ka c’a la, o ye manifold dense ye min kɔnɔ, fiɲɛ teliyalenba tan ni caman bɛ sɔrɔ- walasa ka fɛn ɲininen in fiyɛ farikolo la ka bɔ fɛn dilannenw ji la. Ikomi o bɔlɔnw bɛ wuli siɲɛ miliyɔn caman dɔgɔkun kɔnɔ, u bɛ sɛgɛn kosɛbɛ masinw ni fiɲɛ fɛ.
Misfires ani Waati Latɛmɛni
Dɛsɛ cogoya min bɛ kɛ tuma caman na, o ye ɲɔgɔndan fili ye, fiɲɛbɔlan bɛ tasuma bɔ yɔrɔ min na nka a bɛ fili pewu, ka fɛn dɔ gosi min bɛ a kɛrɛfɛ, o nɔ na. O bɛ Kɛ ni waati ɲɔgɔndan min bɛ kamera farikolo-ɲɛnajɛ-yɔrɔ ni ejector manifold farikolo-yɔrɔ cɛ, o ma Kɛ ɲɔgɔn fɛ. O waati jatebɔ bɛ Kɛ fo ka Se milisekɔndi ma ka Da fɛn dilannenw bolicogo teliya kan. Ni fɛn dilannen teliya bɛ Changé-laala ka da cɛsirilan sɔgɔli caman yeli kan-walima ni valve dɔ ye kɔnɔna kuran latɛmɛni sɔrɔ, fiɲɛ fiyɛli bɛna tasuma bɔ joona kojugu walima ka tɛmɛn.
Gɛlɛyaw ɲɛnabɔli bɛ ɲini ka layini teliya kodɔnnaw sɛgɛsɛgɛ ani ka valve jaabi waatiw lajɛ masin ka oscilloscope diagnostics integrated fɛ. Ni valve kanal kɛrɛnkɛrɛnnen dɔ bɛ to kɔfɛ, a ka c’a la, a kɔnɔna solenoïde bobine bɛ tiɲɛ, wa a ka kan ka wuli joona.
Fiɲɛ tansiyɔn jiginni
Fiɲɛbɔlanw bɛ fiɲɛ sanuman jalen degunlen sabatilen, hakɛba de wajibiya. Ni izini ka komɛsi siraba ye tansiyɔn jigin-a ka c’a la, o bɛ sɔrɔ masin girinman wɛrɛw fɛ minnu bɛ fiɲɛ sama waati kelen na-sɔrɔli masin ka ejector valves tɛna PSI wajibiyalen sɔrɔ. O bɛ na ni fiɲɛ fiyɛli barikamaw ye minnu tɛ se ka fiɲɛ gɛlɛnw walima teliyaba-fiɲɛw labɔ ka saniya, o bɛ kɛ sababu ye u ka bin ka segin ka don fɛn dilannenw na minnu ka bon kosɛbɛ.
Walasa ka o gɛlɛya in ban, fiɲɛbɔlan kɛrɛnkɛrɛnnen dɔ ka kan ka sigi a kɛrɛfɛ o yɔrɔnin bɛɛ la, walasa ka kɛ degun-minɛn ye. Ka fara o kan, inline pressure regulators ani digital pressure switches ka kan ka kɔlɔsi kosɛbɛ; ni fiɲɛ tansiyɔn jiginna ka tɛmɛ hakɛ dantigɛlen hakɛ fitinin kan, masin ka kan ka porogaramu ka alarma fɔ ani ka baloli jɔ a yɛrɛma walasa ka cross-nɔgɔli bali.
Valve Clogging ani Moisture Donni
Fiɲɛ minɛlenw siraw bɛ ji ni tulu fiyɛ-bɔ u yɛrɛ la ka bɔ komɛsi la. Ni yɔrɔ dɔ ka fiɲɛbɔlan ni jalen jalenw kɛcogo ma ɲɛ, jikuruw ni tulu aerosolw bɛ jigin layini na ka taa ɲɛfɛ ka don high-frequency ejector manifold kɔnɔ. O jisuma in bɛ ɲagami ni lamini buguri ye walasa ka tolenba dɔ kɛ min bɛ nɔrɔ fiɲɛbɔlanw kɔnɔ, o bɛ kɛ sababu ye u ka da wuli walima ka to u datugulen na.
Fɛɛrɛtigiw ka kan ka jibɔyɔrɔw ni tulu faranfasilanw sɛgɛsɛgɛ don o don. Ni valve manifold dɔ nɔgɔlen don, a ka kan ka a labɔ ka ɲɛ, ka a ko ni fɛnɲɛnamafagalan saniyalanw ye minnu dagalen don, ka sɔrɔ ka fiyɛ ka ja sani a ka daminɛ kokura.
Masina balocogo, tugucogo ani fɛnw bolicogo koɲɛw
Hali ni ɲɛkisɛw ma jɛya ani ni fiɲɛbɔlanw barika ka bon, sɛgɛsɛgɛlikɛlan tɛ se ka baara kɛ ka ɲɛ ni o fɛn bɛ lase sɛgɛsɛgɛlikɛyɔrɔ la cogo la min tɛ ɲagami, min ma labɛn. Fɛnɲɛnɛmafagalanw tali ye otomatiki sɛgɛsɛgɛli ɲɛtaa jusigilan ye.
Fɛn minnu bɛ kɛ ka fɛnw da ɲɔgɔn kan ani ka mɔgɔw caya
Walasa Grading Sorting Machine ka se ka fɛn kelen-kelen bɛɛ jateminɛ ka ɲɛ, fɛn minnu bɛ na, olu ka kan ka tila-tila cogo kelen na cɛsirilan walima chute bonya la, ka kɛ layini kelen ye, min bɛ kɛ kelen ye-o kɛcogo min bɛ wele ko "monolayer" dabɔli. Ni sanfɛ-ji-minɛn balocogo ye fɛn caman fili ɲɔgɔndan-minɛn kan siɲɛ kelen, o fɛnw bɛna ɲɔgɔn da ɲɔgɔn kan, ka ɲɔgɔn dalajɛ, ka ɲɔgɔn fa.
Ni fɛnw bɛ ɲɔgɔn dafa, ɲɛnayelikɛlanw tɛ se ka cogoya kelen-kelenw walima dancɛw dɔn, o bɛ kɛ sababu ye ka masin fiyen-ban kulu bɛɛ la walima ka a to fiɲɛ dogolenw minnu bɛ sanwiye fɛn ɲumanw ni ɲɔgɔn cɛ, olu ka tɛmɛ k’a sɔrɔ u ma dɔn. Baarakɛlaw bɛ se k’o ɲɛnabɔ ni u ye dumunikɛminɛnw yɛrɛyɛrɛlenw ka teliman ni u bonya ladilan minnu bɛ masin dondaw la, k’a lajɛ k’u bɛ fɛn dilannenw bolicogo jateminɛ ka ɲɛ ani k’a fin sani a ka se ɲɛnayeli sɛgɛsɛgɛli yɔrɔ la.
Chute Wear ani Cɛsirilan Misaliignment (Cɛsirilan) Labɛnbaliya
Chute-style sorting machines kɔnɔ, fɛnw bɛ jigin ka jigin gravity-fed, gravity{1}}fed, highly polished metal or composite incline walasa ka teliyaba sɔrɔ. Kalo caman kɔnɔ, baara kɛli banbali kɔnɔ, fɛn minnu bɛ sɔgɔsɔgɔ-i n’a fɔ sumanw, kuran fɛnɲɛnamafagalanw, walima nɔnɔw-bɛ se ka sɔgɔsɔgɔ, ka sɔgɔsɔgɔ, walima ka jirisun jugumanw don chute sanfɛ. O dafabaliya ninnu bɛ ɲɔgɔndan yɔrɔw Dabɔ minnu bɛ kɛ sababu ye ka tɛmɛfɛnw bɛ pan, ka wuli, walima ka bɔ u ka sira tilennen-sira la.
Ni fɛn dɔ Bɔra a sira makɔnɔnen na, fiɲɛbɔlan bɛ tasuma Bɔ yɔrɔ lankolon na, ka fiɲɛ in Bɔ pewu. Chute ka kan ka sɛgɛsɛgɛ ni ɲɛ ye walasa ka u sɛgɛncogo nɔfɛ ani ka u sɔgɔ walima ka u falen ni u sanfɛla tiɲɛni bɛ fɛn dilannenw pan siraw tiɲɛ minnu bɛ se ka fɔ ka ɲɛ. O cogo kelen na, cɛsirilan-driven sorters kan, cɛsirilan kunba ka kan ka tugu ka ɲɛ cogo dafalen na; kɛrɛfɛ-yɔrɔ-ko fɛn o fɛn bɛ Kɛ, o bɛna yɔrɔko jatebɔw fili minnu bɛ Kɛ ni ejection porogaramu ye.
Porozɛw filiw, Ɛntɛrinɛti jiginni, ani sigida koɲɛw
Bi sɛrɛkili minɛnw bɛ u jigi da kosɛbɛ izini PC teliyalenw kan, programmable logic controllers (PLCs), ani porogaramuw matirizi gɛlɛnw. O nizɛri fɛn ninnu bɛ fɛn dilanni yɔrɔ farikoloma jateminɛ kosɛbɛ.
Algorithm Over-Sensitization ani Profil tiɲɛni
Ni u bɛ fɛn suguya caman Changer-i n’a fɔ ka sɛgɛsɛgɛli sira caman wuli ka bɔ pɔmi bilenmanw baara la ka taa pɔmi jɛmanw baara la, walima ka plastiki flakɛ suguya wɛrɛ sɛgɛsɛgɛ-baarakɛlaw ka kan ka porogaramuw dilacogo wɛrɛw sugandi minnu bolodara ka kɔn -. Tuma dɔw la, o porogaramuw ɲɛfɔli bɛ se ka kɛ ka tɛmɛn-sensitizer kan ni baarakɛla dɔ ye bololabaara kɛ ka muɲuli fɛn kelen-kelenw caman sɛmɛntiya ni fanga ye kojugu. O bɛ na ni porogaramuw ka hakilinata ɲagami ye, yɔrɔ min na masin ka baarakɛminɛn bɛ doni girinya kojugu k’a ɲini ka kunnafonidilan caman sɛgɛsɛgɛ waati kelen na, o bɛ na ni sistɛmu tiɲɛni ye walima baarakɛcogo kɔfɛta jugumanba.
Ni porogaramuw kɛcogo bɛ kɛ fɛn ye min tɛ wuli ka bɔ a nɔ na furakɛcogo caman cili kɔfɛ, gɛlɛyaw ɲɛnabɔcogo ɲuman ye ka furakɛcogo kunbaba labɛncogo fɔlɔ, min ma ladilan, ka segin ka don a dilabaga ka kunnafonisɛbɛn lakananen kɔnɔ, ka basigilen seginni saniyalen kɛ.
Kontrɔli kabini ka sumaya kojugu
Industri ɔridinatɛri minnu bɛ fɛnw tila-tila-masin kɔnɔ, olu bɛ kɔnɔna funteni caman bɔ, o min bɛ juguya ni izini duguma funteni ye min bɛ u lamini. Ni nɛnɛbɔlanw walima funteni-falen-falen-minɛn minnu bɛ masin ka kuran-datugulan datugulenw kɔnɔ, olu datugulen don ni buguri walima nɔgɔ ye, kɔnɔna funteni bɛ se ka wuli ka tɛmɛ a baarakɛcogo dan kan. Funteniba bɛ kɛ sababu ye ka ɛntɛrinɛti baarakɛminɛnw kɛ u ka teliya la, o bɛ kɛ sababu ye ka taamasiyɛnw baara ka mɛn kameraw ni ejectorw cɛ. Ni ko juguba-ko kɛra, funteni degunba bɛ se ka PLC modulu nɔgɔlenw ni hakilijagabɔ kartiw tobi.
Ka dafɛla fiɲɛbɔlanw saniya dɔgɔkun o dɔgɔkun ani ka a lajɛ ko kabini nɛnɛbɔlanw bɛ baara kɛ kosɛbɛ, o ye wajibi ye min tɛ -jɛkafɔ kɛ, kɛrɛnkɛrɛnnenya la samiyɛ sɛnɛ waatiw la.
Kuran mankan ani dugukoloko jugu
Sorting machines bɛ ɛntɛrinɛti taamasiyɛnw minɛ minnu barika ka dɔgɔ kosɛbɛ, minnu teliya ka bon-, minnu bɛ taa kunnafonidilanw kabɔriw cɛma mikrosekɔndi cɛ. Ni masin ma dugukolo kan ka ɲɛ, walima ni a ka kunnafonidilanw kabɔriw bɛ taa ɲɔgɔn fɛ ni kuran siraw ye minnu ka teli ka kɛnɛma motɛri belebelebaw boli, kuran-sɔgɔsɔgɔninjɛ (EMI) walima "kuran mankan" bɛ se ka don jatebɔ-minɛn kɔnɔ. O mankan bɛ jira i n’a fɔ fantom defects, erratic sensor spikes, ani gundola porogaramu filiw minnu bɛ kɛ ni masin walima ɲɛnayeli sababu yelen tɛ.
Fɛɛrɛtigiw ka kan k’a lajɛ ko kunnafonidilanw bɛɛ bɛ baara kɛ ni kabali tigɛli ye minnu bɛ lakana ani ko sɛgɛsɛgɛlikɛlan sirilen bɛ izini dugukolo sɔgɔlen dɔ la min yɔrɔ ka jan, min sɛgɛsɛgɛra, min ni izini doni girinmanw tɛ kelen ye.
Kuncɛli
Bi otomatiki sɛgɛsɛgɛlikɛlan ye sebaayaba ye izini injiniyɛri la, nka a seko belebeleba bɛ a ɲini ka kɛ fɛɛrɛ ye min bɛ kolo, min bɛ kɛ ni fɛn caman ye, ka ɲɛsin ladonni ni ladonni ma. A kɛra ko a bɛ tali kɛ ɲɛnayeli jateminɛcogo nɔgɔlenw na, fiɲɛbɔlanw kɔfɛta gɛlɛnw, masin balo tiɲɛniw, walima sigida funteni degunw, gɛlɛyaw ɲɛnabɔli ka kan ka kɛ cogo la min bɛ kɛ tuma bɛɛ. Ni u ye jɔyɔrɔba kelen-kelen bɛɛ bɔ ɲɔgɔn na-yeli, fiɲɛbɔlanw, mekanikiw, ani porogaramuw-fɛɛrɛkɛlaw bɛ se ka sistɛmu dɛsɛ gɛlɛnw tiɲɛ joona ani ka dilan tigitigiw kɛ, minnu bɛ mɛn.
Ni an bɛ taa ɲɛfɛ, baarakɛyɔrɔ minnu bɛna ɲɛtaa sɔrɔ kosɛbɛ, olu bɛna kɛ minnu bɛ wuli ka bɔ gɛlɛyaw ɲɛnabɔli la minnu bɛ se ka kɛ sababu ye ka taa ladonni misaliw la minnu bɛ se ka fɔ ka ɲɛ. Ni an bɛ baara kɛ ni porogaramuw sɛgɛsɛgɛli jɛlenw ye minnu bɛ valve cycle jatew lajɛ, ka waati yɛrɛyɛrɛ-lux hakɛw kɔlɔsi, ani ka kabini funteni hakɛ sɛbɛn, baarakɛlaw bɛ se ka fɛnw bila u nɔ na minnu bɛ sɛgɛn dɔgɔkun laban ladonni finɛtiriw labɛnni na sanni u ka kɛ sababu ye ka balawu lase -shift tiɲɛniw waati la. A laban na, ka waati ni nafolo bila ka i ka Grading Sorting Machine infrastructure faamuya ani k’a ladon, o bɛ minɛn dɔ sɛmɛntiya min ka gɛlɛn kosɛbɛ, ka kɛ jusigilan gɛlɛn ye, min tɛ wuli ka bɔ a nɔ na, walasa ka jogoɲumanya dafalen sɔrɔ, izini ka baarakɛcogo dafalen, ani fɛn dilanni ɲɛtaa kuntaalajan-.
